Analysis of salts for use as support structure in metal material jetting

  • Material jetting (MJT) is a category of additive manufacturing processes where the build material is deposited in the form of individual droplets. MJT has recently been expanded into the field of metal processing due to a potentially high printing speed at low equipment and raw material cost. For full 3D capability, support structures are needed that have to be removed after the print job. We examine water soluble salts and suitable nozzle materials to realise the printing of molten salt in a MJT process. Here, the wetting characteristics of the melt and nozzle are crucial because pronounced wetting is problematic for the ejection of droplets. A sessile-drop contact angle test stand was set up to evaluate the wetting characteristics of three salts or salt mixtures (NaCl, KCl–NaCl and NaCl–Na2CO3) on six different nozzle materials (various ceramics and graphite), i.e. potential nozzle materials. The results indicate a high wetting tendency of most of the examined samples with theMaterial jetting (MJT) is a category of additive manufacturing processes where the build material is deposited in the form of individual droplets. MJT has recently been expanded into the field of metal processing due to a potentially high printing speed at low equipment and raw material cost. For full 3D capability, support structures are needed that have to be removed after the print job. We examine water soluble salts and suitable nozzle materials to realise the printing of molten salt in a MJT process. Here, the wetting characteristics of the melt and nozzle are crucial because pronounced wetting is problematic for the ejection of droplets. A sessile-drop contact angle test stand was set up to evaluate the wetting characteristics of three salts or salt mixtures (NaCl, KCl–NaCl and NaCl–Na2CO3) on six different nozzle materials (various ceramics and graphite), i.e. potential nozzle materials. The results indicate a high wetting tendency of most of the examined samples with the exception of KCl-NaCl on graphite. Application of these materials on a MJT test stand confirm the feasibility of our findings.show moreshow less

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Metadaten
Author:Benedikt Kirchebner, Christoph Rehekampff, Martin Tröndle, Philipp LechnerORCiDGND, Wolfram Volk
URN:urn:nbn:de:bvb:384-opus4-1092047
Frontdoor URLhttps://opus.bibliothek.uni-augsburg.de/opus4/109204
ISSN:0944-6524OPAC
ISSN:1863-7353OPAC
Parent Title (English):Production Engineering
Publisher:Springer Science and Business Media LLC
Type:Article
Language:English
Date of first Publication:2021/05/10
Publishing Institution:Universität Augsburg
Release Date:2023/11/15
Tag:Industrial and Manufacturing Engineering; Mechanical Engineering
Volume:15
Issue:6
First Page:855
Last Page:862
DOI:https://doi.org/10.1007/s11740-021-01055-1
Institutes:Mathematisch-Naturwissenschaftlich-Technische Fakultät
Mathematisch-Naturwissenschaftlich-Technische Fakultät / Institut für Materials Resource Management
Mathematisch-Naturwissenschaftlich-Technische Fakultät / Institut für Materials Resource Management / Juniorprofessur für Data-driven Materials Processing
Dewey Decimal Classification:5 Naturwissenschaften und Mathematik / 50 Naturwissenschaften / 500 Naturwissenschaften und Mathematik
Licence (German):CC-BY 4.0: Creative Commons: Namensnennung (mit Print on Demand)